Ultra-High-Speed Modular Z:TA-R YSM40R
From: Author: Publish time:2021-09-02 15:06 Clicks:0
The speed is achieved by the leading-edge technology including innovative high-speed rotary heads and servo motors incorporating new, high-speed algorithms, etc.
nnovative multi-camera system has faster recognition speed along with high accuracy. This system can also include a coplanarity check function and side-view camera.
Delivers revolutionary productivity by employing our unique simultaneous component pickup technology, newly developed rotary control technology, and heads are lighter than previous high-speed heads.
A light-weight compact motorized feeder incorporates a new type control algorithm to ensure super-high-speed operation.※
Even though a 4-beam unit, its small footprint and its design feature a width of only 1 meter and depth of 2.1 meters. The Z:TA-R delivers superb productivity per line length and productivity per surface area. It is a powerful tool for making maximum use of limited factory space!
Productivity by line length(CPH/m)
Allows replacement with 2 head types to match the production configuration.
RS head delivers powerful productivity spanning a range from tiny 0201mm to 6.5mm square on up to heights of 2mm.
U head offers the advantages of both component adaptability and high-speed to handle components from 03015mm chips through 45x60mm and heights up to 15mm.
Nozzle station (ANC) is changeable to match the head. Also handles nozzle free layouts for high-speed head compatibility.
Ultra-high-speed head handles components from tiny 0201mm chips and onwards
The YSM40R employs the dual lane system that gives superb versatility in feeding 2 parallel lanes of PCB in sizes ranging from small to midsized PCB on up to large-sized PCBs of 700mm in length.
The newly designed YSM20WR is available directly coupled by conveyor to the YSM40R. Combining with the highly versatile YSM20WR achieves both high flexibility and productivity!
Automatically diagnoses the nozzle function and appearance and replaces any problem nozzle with a spare nozzle as needed.
A filter attached to the shaft tip prevents dirt and grime entering, thereby minimizing down-time and maintenance costs.
Monitors the component retention state in real-time with no loss at 3 periods or namely, right after pickup, right before mounting, and right after mounting.
The blow station automatically self-cleans the nozzle shaft to drastically reduce the time normally required for maintenance. It is also effective on nozzles for extremely small components such as 0201mm chips.
These functions including es-Vision for auto-generation and tracing of recognition data, and smart recognition to easily create component data for complex shapes to help prevent pickup and component recognition errors.
This system automatically maintains highly reliable component pickup by employing a high-performance vacuum pump, pickup position auto-correction function, and pickup height auto-teach function.
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Highest productivity in the world!
World’s fastest! 200,000 CPH
Multi-camera system
Ultra-high-speed rotary head
Ultra-high-speed ZS feeder
Compact space-saving design
Flexible response for different production configurations!
2 types of head variations
Ultra-high-speed head (RS head)
Multi-head (MU head)
Flexible nozzle station
Head variations & matching components
Dual lane system handles large-size PCBs
Highly compatible with YSM20WR!
High tech to support high mounting quality & a high machine operating rate
Nozzle health care function
Rotary head tip filter
High speed side-view camera
Blow station
Auto recognition optimizer functions
Highly stable & reliable pickup system
Specifications
Z:TA-R YSM40R
4-Beam, 4-Head Spec. (YSM40R-4)
Applicable PCB
L700×W460mm to L50×W50mm
Mounting capability
(under optimum conditions as defined by Yamaha Motor)
200,000CPH (When using RS head)
Applicable components
Ultra-High-Speed (RS) Head
0201mm* to □6.5mm (Height 2.0mm or less) *option
Multi (MU) Head
03015mm to 45×60mm (Height 15mm or less)
Mounting accuracy
(Under optimum conditions as defined by Yamaha Motor when standard evaluation materials are used)
+/-35μm (25μm)
Cpk ≧1.0 (3σ)
Number of component types
* 8mm width tape conversion
Max. 80 feeders with RS heads
Max. 88 feeders with MU heads
Max. 84 feeders with RS x 2 + MU x 2 heads
Power supply
3-Phase AC 200/208/220/240/380/400/416V +/-10%
Air supply source
0.45MPa or more, in clean, dry state
External dimension
L1,000×W2,100×H1,550mm (excluding projections)
Weight
Approx. 2,100 kg
External dimension